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Quality Welding Inspector
2 semanas atrás
READ, WRITE AND SPEAK ENGLISH IS MANDATORY
**Job Description**:
Need to have an extensive background in metal fabrication. Most employers and contracting firms now require incumbents to have passed an on-the-job NVQ evaluation course, hold a current CSWIP certificate and be in possession of a valid driving license.
Duties & Responsibilities:
Elaborating and coordinating the welding specifications, and codes/standards
Coordination with the field subcontractors for all welding procedure specifications and procedures qualifications reports
Review course and effects of welding defects and take remedial actions
Coordination with the field subcontractors and the Third Party NDT Inspection Company
Review of the radiographic film and all NDT reports on a daily basis
Auditing of the approved Third Party NDT Inspection Company
Reviewing the inspection and testing methods and procedures for Radiographic, Dye Penetrant, Magnetic Particle, and Ultrasonic inspections
Witnessing of welder qualifications testing and procedures qualification testing
Witnessing any remedial repair welding
Reviewing of the welding summery reports
Checking the hydrostatic test packages for NDT compliance prior to testing
Advising the site subcontractors with regards to welding and testing
Monitor any Post Weld Heat Treatment on site and review the completed test reporting
Selection of welds for non destructive testing
Recording and listing of defective welds
Monitor the control and issue of welding electrodes
Control the QC site welding inspectors
Actively monitor site radiation safety
Coordinate the issue of nonconformance reports through the site QC Manager
Complete site quality instructions to sub-contractors when required.
Complies with the highest level of safety during all stages of project execution to avoid any type of incidents and or accidents. Take reasonable care of own health and safety and that of others in the workplace.
Complies with all statutory requirements connected with the implementation of project.
Assist in the proper closeout of project including transmittal of final documentation to client.
**Skills**:
- Accuracy and discretion
- Being able to understand blueprints and drawings
- Being observant and analytical
- Communication and dependability
- Flexibility and problem solving
- Having good eye sight and physical strength
- Information technology and safety
- Supervision and technical planning
- Team work and motivation
- Time and project management
TheWelding Inspector is responsible for the following:
“Before Welding”
Safety:
- Ensure that all operations are carried out in complete compliance with local, company, or national safety legislation (i.e. permits to work are in place)
Documentation:
- Check specification (Year and revisions)
- Check drawing (correct revision)
- Check welding procedure specification and welder approval
- Validate certificate of calibration (welding equipment & inspection instrument)
- Check material and consumable certification
Welding process and ancillaries:
- Check welding equipment and all related ancillaries (cable, regulator, oven, quiver etc).
Incoming Consumables:
- Check pipe/plate and welding consumable for size, condition, specification & storage.
Marking out preparation & set up:
Check the:
Correct method of cutting weld preparation (pre-heat for thermal cutting if applicable).
Correct preparation (Relevant bevel angles, root face, root gap, root radius, land etc.)
Check pre-welding distortion control (Tackling, bridging, jigs, line up clamp, etc)
Correct level & method of pre heat applied prior to tack welding.
All tack welding to be monitored and inspected.
“During Welding”
Monitor:
Whether conditions (Mainly for site work, welding is generally halted when inclement)
Pre-heat values (Heating method, location and control method)
In-process distortion control (Sequence or balanced welding)
Consumable control (Specification, size, condition, and any special treatments)
Welding process and all related variable parameter (Voltage, ampere, travel speed, etc)
Welding and/or purging gasses (Type, pressure/flow and control method)
Welding conditions for root run / hot pass and all subsequent run, and inter-run cleaning.
Minimum and/or maximum inter-pass temperatures (Temperature and control method)
Check Compliance with all other variables stated on the approved welding procedure
“After Welding”
Carry out visual inspection of the welded joint (Including dimensional aspect)
Check and monitor NDT requirement (Method, qualification of operator, execution)
Identify repairs from assessment of visual or NDT reports.
Post Weld Heat Treatment (PWHT) (Heating method and temperature recording system)
Re-inspect with NDT/NDE after PWHT (if applicable)
Hydrostatic test procedure
“Repairs”
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